Solving Performance Problems of Air Operated Industrial Vacuums
This site will revolve around the EXAIR Chip Vac, but the cleaning method for attaining optimum efficiency and steps are reliable among EXAIR field of air operated vacuums.
There is really not that much that CAN go wrong. They've no moving parts to utilize or electric elements. Maintenance free as long as they're furnished with air, damn close indefinitely'll operate.
Murphy's Law, needless to say, is still so it WILL go wrong if anything CAN make a mistake. The Chip Vac is, alas, no exclusion. Superior news is, also because of the Chip Vac'ease, restarting is uncomplicated also. Even the Most Often Encountered problems we view with ANY of those engineered compacted air products (not only the Industrial Vacuums) are linked with compressed air distribution:
New users may not think about the air demand required by a product that is new, and may give an inadequate supply line. The Chip Vac, for instance, will absorb 40 SCFM @80psig for rated performance, and certainly will require a 1/2″ (interior diameter) hose to furnish that, presuming that a span of no more than 20ft. Hooking up one to some standard 3/8″ hose onto a 50ft reel, for instance, will"starve" the Chip Vac, resulting in poor functionality.
Additionally, preferred method of relationship is really that a hose using fittings onto the ends. As you wait patiently, them can be likely made by Even a local hydraulics/pneumatics shop. Push-to-connect quick connect fittings are restrictive with character, and should be prevented. Quarter turn claw-type fittings are wonderful...the most important draw back (that can be solved using an upstream shutoff valve) may be your line has to be de-pressurized to make or break your connection.
In the event that you absolutely want to use a push-to-connect form, then you then can oversized it (utilize one made for larger hose together with, say, 3/4 NPT fittings) and utilize bushing/adapters to get to your true nozzle measurement.
Discussing of supply difficulties, make sure nobody has bumped into a valve cope with & partially shut it (I've,) blown off the maintenance schedule & failed to change a clogged filter section (I have,) or ran something into a copper line hard sufficient to liquefy it, however maybe not rust it (I have not...which had been Tim, that, apart from this incident, was quite decent having a forklift.)
The dilemmas above employ to not just any compressed air method, however, fluid handling systems. Let's move on to your particulars since this site is all about Chip Vac Tracking. If you are Convinced you're getting proper air distribution into the Chip Vac (by the way, a pressure estimate at the toaster -- like the person that includes our Top Quality Chip Vac Program's Airhose -- will remove any doubt,) then let us look at some Prospective problems downstream:
Particles & Dust may collect in the Chip Vac itself, lowering the own vacuum flow and obstructing the socket holes. You can disassemble and wash it readily.
Even the Filter Bag can become clogged, especially if you are vacuuming up lots of powdery or even dust substances. If it happens, change on the Chip Vac off and shake the Filter Bag to dislodge the material.
These are which, in case you find all of a sudden, that, the Filter Bag is clogging, remove the lid and check for your Silencing Hose. This serves two functions...the first is at the identify http://content.yudu.com (just a tiny discharge hose mitigates the noise degree of this Chip Vac's exhaust leak.) Secondlyit directs the vacuumed material favorably in to the drum, so restricting the amount which can be"dust-storms" in the top area of the drum, where it truly is more prone to allow it to into the Filter Bag.